Industrial Visit Report: Rollicks Ice Cream Manufacturing Plant

Introduction:

Our industrial visit to Rollicks Ice Cream Manufacturing Plant provided a comprehensive insight into the production processes, product portfolio, and operational infrastructure of one of the leading ice cream manufacturers in the region. Rollicks has established itself as a prominent player in the industry, with a rich history dating back to its inception in 1989.

Briefing Session:

The visit commenced with a briefing session at 11:35 AM, where key aspects of Rollicks’ operations were highlighted. It was revealed that the company has undergone significant growth, with its production capacity increasing from 30 crore to 150 crore since its launch in 2009. Notably, Rollicks has diversified its product range to include a variety of frozen desserts, including ice creams, kulfi, and soon-to-be-launched products like mango solvet.

Production Process:

Rollicks’ production process was meticulously explained, showcasing their in-house preparation of ingredients such as chocolate paste, palm oil, and butter. The utilization of skimmed milk in frozen desserts was emphasized, along with the advanced machinery and techniques employed to ensure product quality and consistency.

Manufacturing Equipment:

Various manufacturing equipment, sourced from renowned manufacturers in Italy and Germany, were observed in operation. Notable machines include the bon bon machine, cup machine, cone machine, and ministick machine, each designed to cater to specific production requirements with high efficiency and precision.

Storage and Logistics:

The visit also provided insights into Rollicks’ storage and logistics infrastructure, including cold rooms with a capacity of 21,000 crates and automatic taping and ripple machines for packaging. Additionally, details regarding the chilling unit and effluent treatment plant (ETP) underscored the company’s commitment to sustainability and environmental responsibility.

Conclusion:

In conclusion, our visit to Rollicks Ice Cream Manufacturing Plant was both educational and insightful, offering a firsthand understanding of the complexities and intricacies involved in ice cream production at an industrial scale. Rollicks’ dedication to quality, innovation, and sustainability positions it as a key player in the ever-evolving ice cream market.

Acknowledgment:

We extend our gratitude to the management and staff of Rollicks for facilitating this informative and enriching industrial visit.